CUSTOM FOOD-GRADE FLEXIBLE PACKAGING
Custom Flexible Packaging for Food & Pet Brands
Custom pouches and rollstock with digital and gravure printing, material and barrier support, quality coordination, and global delivery—from product launches to repeat production.
Flexible MOQ
Production routes are matched to format, print method, quantities and SKU count.
Digital + Gravure
Choose flexible launch runs or efficient repeat production without changing partners.
Multi-SKU Support
Coordinate flavours, sizes and artwork versions within one packaging program.
Global Delivery Support
Plan production documents and shipping around the destination and timeline.
Products
Flexible Packaging Built Around Your Product
Choose the format first—or tell us what you are packing and we’ll help define the structure, barrier, features and printing method.
Premade Pouches
Stand-Up Pouches
Versatile shelf-ready packaging for snacks, nuts, dried fruit, jerky, powders, pet treats and more.
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Premium Premade Pouches
Flat Bottom Pouches
Premium multi-panel packaging with strong shelf presence and efficient filling volume.
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Pet Food Packaging
Pet Food Bags
Durable flexible packaging designed around barrier, puncture resistance, pack weight and repeated consumer use.
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Automated Packaging
Rollstock Film
Printed flexible film engineered for automated form-fill-seal packaging lines and higher-volume production.
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What Are You Packing?
Packaging starts with the product—not the pouch.
Why KOTAI
A packaging partner built around the whole program.
From the first specification to repeat orders, one team keeps the commercial and production details connected.
One Point of Contact
One team coordinates specifications, materials, printing, production, quality control and delivery.
Digital to Gravure
Start with flexible short runs and move into production-scale printing as volume grows.
Multi-SKU Support
Coordinate multiple flavours, sizes and artwork versions within one packaging program.
Product-First Specification
Material and barrier decisions start with the packed product, shelf-life target and filling process.
Export Coordination
Production, documents and shipment planning are coordinated around your destination and delivery requirements.
Launch → Scale → Automate
One Packaging Partner From Launch to Scale
Choose the production path that fits the project now, with a practical route for what comes next.
LAUNCH
Digital Printing
Ideal for product launches, smaller quantities, multiple SKUs and frequent artwork changes.
- No gravure cylinders
- Multi-SKU flexibility
- Lower initial commitment
- Fast artwork changes
SCALE
Gravure Printing
Designed for stable artwork, repeat orders and higher-volume production where unit economics become more important.
- Consistent repeat production
- High-volume efficiency
- Wide material options
- Premium print quality
AUTOMATE
Rollstock
Move into rollstock when your packing operation requires higher throughput and automated form-fill-seal production.
- Machine-aligned specifications
- Automated packing
- Higher throughput
Materials & Barrier
Materials Engineered Around Product Protection
Flexible packaging structures are selected around shelf life, filling conditions, barrier requirements, sealing, durability, appearance and cost.
Oxygen Barrier
Supports products that are sensitive to oxidation, aroma loss, or quality change.
Moisture Barrier
Helps protect texture and product stability in changing storage conditions.
Aroma Protection
Helps retain intended aroma while limiting unwanted odor transfer.
Light Barrier
Supports products that benefit from reduced light exposure during shelf life.
Puncture Resistance
Adds durability for sharp, dense, or heavier products and distribution handling.
Typical multilayer structure
Print Layer
Graphics and surface finish
Barrier Layer
Oxygen, moisture and light protection
Structural Layer
Strength and handling
Sealant Layer
Seal integrity and product contact
Manufacturing
From Printed Film to Finished Packaging
Production is coordinated through each stage against the approved material structure, artwork, dimensions, features and quality requirements.
- 01
Printing
- 02
Lamination
- 03
Curing
- 04
Slitting
- 05
Bag Making / Rollstock
- 06
Inspection
- 07
Packing
Quality & Compliance
Quality Built Around an Approved Specification
Quality control begins before production. Material structure, artwork, dimensions, features and acceptance requirements are confirmed before mass production and checked throughout the manufacturing process.
Material Verification
Confirm film structure and agreed material specifications.
Print Inspection
Review artwork, registration, color consistency and print appearance.
Lamination & Curing
Monitor lamination quality and production conditions according to the selected structure.
Bag Conversion
Inspect pouch dimensions, zipper, tear notch, sealing and appearance.
Finished Product Inspection
Check agreed functional and visual requirements before shipment.
Third-Party Testing
Testing requirements are confirmed for the specific project and destination market before any arrangement is made.
Packaging Gallery
Packaging formats across food and pet categories.
Explore representative formats and finishes. Project photography can be updated as approved production samples become available.
How It Works
A clear path from product brief to repeat orders.
- 01
Tell Us What You’re Packing
Product, pack size, quantities, SKUs, target market and timeline.
- 02
Define the Packaging
Format, material structure, barrier, features and printing method.
- 03
Quote & Sampling
Review pricing, MOQ, samples and production options.
- 04
Artwork Approval
Confirm dieline, artwork and production specifications.
- 05
Production & Quality Control
Printing, lamination, converting and agreed inspections.
- 06
Delivery & Reorders
Shipping coordination and approved specification retention for repeat orders.
Samples & Proofing
Review the important details before production.
Stock Samples
Review pouch construction, material feel, closures and finish.
Printed Reference Samples
Review previous production examples with comparable structures or finishes.
Digital Proof
Confirm artwork placement and key visual details before production.
Project Samples
Project-specific sampling options can be reviewed according to material, print method and order requirements.
FAQ
Useful answers before your project starts.
Final recommendations depend on the product, format, volume and confirmed production requirements.
Start a packaging conversation
Let's build your next packaging project.
A complete specification is not required. Share the product, pack format, quantities, and what you already know.